Nip Impressions logo
Thu, May 2, 2024 02:39
Visitor
Home
Click here for Pulp & Paper Radio International
Subscription Central
Must reads for pulp and paper industry professionals
Search
My Profile
Login
Logout
Management Side
Midwest Paper, formerly Appleton Coated, reaches milestone in comeback from near death

COMBINED LOCKS (From news reports) - The former Appleton Coated mill, now called Midwest Paper Group, has reached a milestone that 10 months ago seemed virtually impossible.

The mill is now running all three of its paper machines around the clock, every day of the week.

The machines will operate continuously from now on, only silent for maintenance periods.

Anyone who sat through Appleton Coated's courtroom receivership hearings last fall wouldn't imagine this is the way it would turn out.

Appleton Coated shut down in September, putting most of its 600 employees out of work.

In October, the mill was sold for $21 million to just one bidder, the combined Industrial Assets Corp. and Maynards Industries USA, two businesses that primarily buy and sell used machinery and conduct liquidations and auctions.

It appeared that Appleton Coated was destined to be scrapped.

But when the new buyers learned the mill could be valuable as an ongoing manufacturing plant, they invested many millions more to upgrade the facility. Machines restarted one by one beginning in December. About 310 employees were recalled.

Midwest Paper president Kyle Putzstuck declined to pin down the exact dollar amount of the additional investment by the new owners, other than to say "they're doubling down."

It was apparently a bet that paid off.

The company is now near capacity even while on its startup curve with a new OCC pulping system put into operation July 2.

OCC is a paper industry term that means "old corrugated container."

The system essentially recycles old cardboard boxes to make material for new cardboard boxes.

"It's taken less than six months from concept to startup of our OCC recycling process that is now supplying the majority of fiber to our machines," said managing director Doug Osterberg.

"I'm not aware of anyone anywhere building a similar pulping system in this short timeframe," Osterberg said. "This doesn't happen in six months."

"Usually putting in a system like this would take 18 months," said John Mazuroski, head of sales and marketing. "It was essentially a ballet of moving the equipment in while the mill was operating, while we were producing paper and selling it to customers."

Midwest Paper gets its post-consumer waste boxes from grocery stores, department stores and other recycling sources in Wisconsin and the upper Midwest.

Two-thirds of the company's production now is in brown paper used for containerboard grades for packaging, which are in high demand.

Before going into receivership, which is an alternative to bankruptcy, the company made mostly printing grades of white paper used in advertising, fliers and direct mail -- categories in declining demand -- and had only begun to test brown paper.

The new owners didn't waste time putting in the waste-recovery system to cut down the escalating cost of new pulp.

Production has ramped up to 1,200 tons a day, putting the mill within reach of its 400,000-tons-per-year capacity.

"We're doing exceptionally well here," Putzstuck said. "Industrial Assets is thrilled with the progress."

The new owners' concerns have eased over the riskiness of the investment, he said.

"It's only with significant investment that you pull this off. There are no limitations. We have the equipment, the employees and the customers. There's no more 'if we had this, we'd have that.' We've removed all the capital constraints," he said.

Osterberg said local firms were key in helping refurbish, convert and install equipment, including Poyry Appleton, BKB Construction, Pieper Electric, Piping Services and Voith.

Poyry Appleton, for example, did engineering design for the pulping system.

Poyry's executive vice president, Roger Marsicek, lives near the mill and said while the accelerated speed of the installation was stressful, he was like many in the village who were rooting for the mill to come back to life.

"People still remember the Kimberly mill and that being torn down," he said. "The community here is excited to see the mill start up again and get people back to work."

Pieper Electric of Neenah was another firm eager to help with the mill's rebirth.

"This plant has kept many of our local electricians employed for 20-plus years," said Jamie Darkow, department supervisor. "We are grateful for the opportunity to be able to help Midwest Paper Group and the community of Combined Locks."

****

EMPLOYMENT OPPORTUNITIES:

* We are looking for a Production Shift Team Leader to maintain high standards, plus ensure safety policies and regulations for a company located close to Chicago's Midway Airport. If you are experienced team leader who has a four-year degree in an engineering/technical field (paper science degree preferred, and experience in recycled linerboard or corrugating medium paper mills is a plus), we are looking for someone like you! If you are interested or would like more information, please contact Jim Thompson at: jthompson@taii.com Ph. 678-206-6010 Cell: 404-822-3412.

* A family owned and operated corrugated packaging solutions company in Illinois is looking for an experienced Maintenance Technician to maintain production and quality by ensuring operation of machinery and mechanical equipment. Relocation and other perks are available to the right candidate who is committed to working third shift. If you are interested or would like more information, please contact Jim Thompson at: jthompson@taii.com Ph. 678-206-6010 Cell: 404-822-3412.

* Are you an experienced Maintenance Mechanic and would like to work for a family owned and operated corrugated packaging solutions company that invests in the best equipment and technology? If you are interested or would like more information, please contact Jim Thompson at: jthompson@taii.com Ph. 678-206-6010 Cell: 404-822-3412.

* A leading company in the corrugated solutions packaging business is looking for a experienced Electrician. The right candidate will possess the following skills: electrical; hydraulic; automatic drives (basic component machines 122 to 440 volts). If you are interested or would like more information, please contact Jim Thompson at: jthompson@taii.com Ph. 678-206-6010 Cell: 404-822-3412.

* An expanding company is looking for a Corporate Industrial Electro-Mechanical Engineer near Allentown, PA. Relocation is available. Do you have a storied list of unique electrical and mechanical engineering skills you're ready to take to the next level? Do you envision yourself in a corporate-level leadership role that your experience finally merits? And do you relish any opportunity to troubleshoot and solve real-time problems, all while designing and installing new services and systems that will not only ensure safety, but also turn a potentially hazardous work environment into a continuously thriving one? If you are interested or would like more information, please contact Jim Thompson at: jthompson@taii.com Ph. 678-206-6010 Cell: 404-822-3412.

* An expanding company is looking for hands-on Electro Mechanical Maintenance Techs in Conyers, Georgia. Preference will be given to candidates with higher education and additional certificates or training. You must be able to work any shift. Pay is negotiable with excellent perks and benefits. Relocation assistance is available to the right candidate. If you are interested or would like more information, please contact Jim Thompson at: jthompson@taii.com Ph. 678-206-6010 Cell: 404-822-3412.

****

Jim Thompson is back again...with a new book on a taboo subject: the personalities in the pulp & paper industry. Jim has written in the past on many subjects based on his four plus decades in the worldwide pulp and paper industry. This new book is packed full of information valuable to the senior member of the industry as well as the recent entrant. A must for every pulp and paper library.


Printer-friendly format

 





Powered by Bondware
News Publishing Software

The browser you are using is outdated!

You may not be getting all you can out of your browsing experience
and may be open to security risks!

Consider upgrading to the latest version of your browser or choose on below: